HYDRALYSIS
Green Hydrogen from Waste

Created by a team of experts who have delivered novel solutions in metals recycling, chemical engineering and waste sectors, HYDRALYSIS is a game changing solution to major challenges facing the UK.

Sustainable

Clean

 Experienced Team

Proven Technology

THE NEED FOR GREEN HYDROGEN


Hydrogen, and Green Hydrogen in particular is needed to play a major part in the planned hydrogen economy, which is primed to play a major role in UK decarbonisation plans. But as yet sources of green hydrogen are limited.

Meanwhile, the UK currently has to export more 600,000 tonnes per year of waste aluminium scrap to be recycled overseas because we do not have the capacity to recycle it here.

HYRDALYSIS takes scrap aluminium destined for export and using mechanical and hydrometallurgical processes developed over several years turns it into Green Hydrogen for use as a clean fuel source and other valuable commodities for use in the UK circular economy contributing to a more sustainable future.

The process uses almost no energy, is clean, creates no emissions, effluents or wastes. 

1

SCRAP ALUMINIUM

The UK's aluminium scrap collection systems are very effective at recovering waste post consumer aluminium from various sources, such as beverage cans, household items, and packaging materials. Local authorities and private companies collaborate to provide curbside collection services, recycling centers and drop-off points for aluminium waste.
2

EXISTING RECYCLING CONSTRAINTS

Having succesfully recovered  the scrap we do not have the capacity to remelt it all in the UK or deal with the hazardous wastes remelting creates. So more than 600,000 tonnes per year are exported to be recyclyed overseas. Clearly, exporting waste is not sustainable but more crucially removes this valauble and startegic resouce from the UK's circular economy.
HYDRALYSIS retains these stategic resources to benefit the UK.
3

HYDRALYSIS

Our process turns the scrap into pure Green Hydrogen to use in the UK and play a part in creating a diverse supply chain of green hydrogen for transport, industry and homes. The process uses hardly any energy, and does not create any wastes, emissions or effluents.
4

CIRCULAR SOLUTION

In addition to preventing the export of waste which is valuable to make hydrogen, we also create aluminum hydroxide, a valuable commodity which has many industrial uses. Most of the aluminium hydroxide we use in the UK is imported. HYDRALYSIS displaces these imports offering lower costs to users.
Aluminium Scrap to Green Hydrogen

Aluminium hydrolysis is a process in which aluminium reacts with water to produce aluminium hydroxide and hydrogen gas. When aluminium comes into contact with water it undergoes a chemical reaction. The aluminium atoms lose electrons and form aluminium ions, while the water molecules split into hydrogen and hydroxide ions. The aluminium ions then combine with the hydroxide ions to create aluminium hydroxide and the hydrogen ions bond to form hydrogen gas. 

The aluminium we use everday doesn't ordinarily hydrolyse as it is protected by an oxide layer.  A catylst is used to break through this layer and continue the reactions until all the aluminium is consumed. 

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The Process

Aluminium-scrap-preparation
Preparation

The scrap is processed to remove non-metal contaminents, ferrous and other metals to leave just aluminium which is shredded to an optimum size.

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Reaction

The purified aluminium shred is transferred to the reactor where water, catalysts and other chemicals designed to promote and control the hydolysis reactions are added. 

Processing is fully plc controlled to ensure safety and efficiency.

Hydrogen Storage
Collection

Hydrogen is collected, pressurised and stored for transport to users.

Aluminium hydroxide is recovered for sale as are the catalysts and chemicals which, not being consumed in the process are re-used.

WHY HYDRALYSIS?

PROVEN PROCESS

The chemistry behind reacting aluminium with water to produce hydrogen is known. The challenges arise from preparing and purifying feedstock, maintaining the reactions which tend to be self-limiting because of the oxide layer that forms on reacted metal. At the same time it is imperative that gas evolution is controlled and the exotherm managed to prevent runaway reactions and ensure process safety.

Using our extensive real world knowledge of aluminium wastes and their gas evolution characteristics we have developed and optimised a process to overcome this ensuring safe, efficient operations. 

EXPERIENCED SCALE UP TEAM

Our experienced team of mechanical engineers and chemical engineers have scaled and built plants to process aluminium wastes and control and manage the off gasses. We understand the practical challenges around handling and preparing scrap metals, selecting and deploying the right process equipment and controls. Our chemical engineers have vast experience in handling and using the necessary chemicals, designing and operating the required chemical processing plant efficiently and safely.

SECTOR EXPERIENCE

Having operated in the aluminium waste sector for more than 10 years we have accumulated deep knowledge of the sector and have relationships with operators across the chain of custody for scrap aluminium, process equipment supply and customers for off take of the process outputs.

Our Team

Hydralysis Green Hydrogen Jim Lavin Founder
Jim Lavin
CEO & FOUNDER

Experienced commercial director with 20 years experience in sustainability. sector. Discovered gas control chemistry for aluminium wastes.

Commercialised novel waste treatment and recovery solutions and is a specialist in raising funds for early stage innovative  businesses.

Hyrdralysis Karen Taylor Senior PM
Karen Taylor
PROJECT & COMMERCIAL DIRECTOR

Highly experienced, customer focussed project manager.

Karen has managed and led multiple innovation focused projects with a particular focus on achieving rapid commercial exploitation. 



Hydralysis Nick Lofthouse Senior Chemical Engineer
Nick Lofthouse
SENIOR CHEMICAL ENGINEER

A chemist and engineer who has designed, built & commissioned automated plants to safely process aluminium wastes;  managing and controlling gaseous emmisions.

Nick has deep knowledge of health & safety and environmental permitting.

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Ian Murray
MECHANICAL ENGINEER

30 years experience in mechanical recycling and materials processing of metals and difficult to recycle plastics.

A proven problem solver, has designed and operated complex mechnical  processing plants for problematic waste streams incluidng aluminium.

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Harry Middleton
SENIOR CHEMIST

Former senior chemist with Johnson Matthey has discovered & patented novel precious metals and hydrometalurgy recycling processes.

Developed & commercialised processes to recover and monetise metals and by-products, including gasses and more recently has developed solutions to recycle EV batteries.

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ANO
Senior Chemical Engineer

A chemist who has successfully designed, built and commissioned automated plants to safely process wastes.



 

Contacts

Fill out the form below, call or email - we'll be pleased to talk to you.

Email

contact@hydralysis.com

Phone

0161 706 1390
Mon - Fri 09:00 - 18:00

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About

HYDRALYSIS is part of Contemporama UK Limited
Company No 06062676
Registered in England
Copyright 2025

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