Created by a team of experts who have delivered novel solutions in metals recycling, chemical engineering and waste sectors, HYDRALYSIS is a game changing solution to major challenges facing the UK.
Hydrogen, and Green Hydrogen in particular is needed to play a major part in the planned hydrogen economy, which is primed to play a major role in UK decarbonisation plans. But as yet sources of green hydrogen are limited.
Meanwhile, the UK currently has to export more 600,000 tonnes per year of waste aluminium scrap to be recycled overseas because we do not have the capacity to recycle it here.
HYRDALYSIS takes scrap aluminium destined for export and using mechanical and hydrometallurgical processes developed over several years turns it into Green Hydrogen for use as a clean fuel source and other valuable commodities for use in the UK circular economy contributing to a more sustainable future.
The process uses almost no energy, is clean, creates no emissions, effluents or wastes.
Aluminium hydrolysis is a process in which aluminium reacts with water to produce aluminium hydroxide and hydrogen gas. When aluminium comes into contact with water it undergoes a chemical reaction. The aluminium atoms lose electrons and form aluminium ions, while the water molecules split into hydrogen and hydroxide ions. The aluminium ions then combine with the hydroxide ions to create aluminium hydroxide and the hydrogen ions bond to form hydrogen gas.
The aluminium we use everday doesn't ordinarily hydrolyse as it is protected by an oxide layer. A catylst is used to break through this layer and continue the reactions until all the aluminium is consumed.
The scrap is processed to remove non-metal contaminents, ferrous and other metals to leave just aluminium which is shredded to an optimum size.
The purified aluminium shred is transferred to the reactor where water, catalysts and other chemicals designed to promote and control the hydolysis reactions are added.
Processing is fully plc controlled to ensure safety and efficiency.
Hydrogen is collected, pressurised and stored for transport to users.
Aluminium hydroxide is recovered for sale as are the catalysts and chemicals which, not being consumed in the process are re-used.
The chemistry behind reacting aluminium with water to produce hydrogen is known. The challenges arise from preparing and purifying feedstock, maintaining the reactions which tend to be self-limiting because of the oxide layer that forms on reacted metal. At the same time it is imperative that gas evolution is controlled and the exotherm managed to prevent runaway reactions and ensure process safety.
Using our extensive real world knowledge of aluminium wastes and their gas evolution characteristics we have developed and optimised a process to overcome this ensuring safe, efficient operations.
Our experienced team of mechanical engineers and chemical engineers have scaled and built plants to process aluminium wastes and control and manage the off gasses. We understand the practical challenges around handling and preparing scrap metals, selecting and deploying the right process equipment and controls. Our chemical engineers have vast experience in handling and using the necessary chemicals, designing and operating the required chemical processing plant efficiently and safely.
Having operated in the aluminium waste sector for more than 10 years we have accumulated deep knowledge of the sector and have relationships with operators across the chain of custody for scrap aluminium, process equipment supply and customers for off take of the process outputs.
Experienced commercial director with 20 years experience in sustainability. sector. Discovered gas control chemistry for aluminium wastes.
Commercialised novel waste treatment and recovery solutions and is a specialist in raising funds for early stage innovative businesses.
Highly experienced, customer focussed project manager.
Karen has managed and led multiple innovation focused projects with a particular focus on achieving rapid commercial exploitation.
A chemist and engineer who has designed, built & commissioned automated plants to safely process aluminium wastes; managing and controlling gaseous emmisions.
Nick has deep knowledge of health & safety and environmental permitting.
30 years experience in mechanical recycling and materials processing of metals and difficult to recycle plastics.
A proven problem solver, has designed and operated complex mechnical processing plants for problematic waste streams incluidng aluminium.
Former senior chemist with Johnson Matthey has discovered & patented novel precious metals and hydrometalurgy recycling processes.
Developed & commercialised processes to recover and monetise metals and by-products, including gasses and more recently has developed solutions to recycle EV batteries.
A chemist who has successfully designed, built and commissioned automated plants to safely process wastes.
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